Overhead Conveyor: Frequently Asked Questions

An overhead conveyor is a type of conveyor system that is suspended from the ceiling, allowing goods to be transported overhead. These conveyors are often used in factories and warehouses to move heavy or bulky items from one point to another.

If you’re considering using a conveyor in your business, you may have some questions about how they work and what their benefits are. In this article, we’ll answer some of the most frequently asked questions about overhead conveyors.

How do overhead conveyors work?

They work by suspending goods from an overhead track, which allows them to be moved freely along the length of the conveyor. This makes them ideal for use in factories, warehouses and other industrial settings where goods need to be moved quickly and efficiently.

What are the benefits of using an overhead conveyor?

Overhead conveyors offer many benefits over other types of conveyors. They are more efficient, taking up less space and energy to operate. They are also much safer, as there is no risk of entrapment or injury from moving parts.

What are the different types of overhead conveyors?

There are two main types of overhead conveyors: monorail and power & free. Monorail conveyors are the simplest type, consisting of a single rail that the trolleys travel along. Power & free conveyors are more complex, consisting of two rails – a power rail that provides power to the trolleys, and a free rail that the trolleys travel along.

What are the different components of an overhead conveyor?

The main components are the rail, trolleys, and drive system. The rail is the track that the trolleys travel along. The trolleys are the vehicles that carry the load. The drive system is what powers the trolleys and moves them along the rail.

There are several benefits of using an overhead conveyor, including:

• Increased efficiency: can help to increase the efficiency of your production line by reducing the need for manual handling of goods.
• Reduced risk of injury: Manual handling of goods can be a source of injury in the workplace. By using a conveyor, you can reduce the risk of injury to your employees.
• Cost-effective: Overhead conveyors can be a cost-effective solution for your business, as they require less maintenance than other types of conveyor systems.

How do I properly maintain my overhead conveyor?

To ensure optimal performance of your overhead conveyor, regular maintenance is key. At a minimum, you should inspect the system monthly to check for any damage or wear and tear. If you notice any issues, be sure to address them right away to avoid further damage or potential safety hazards.

In addition to monthly inspections, you should also perform a more thorough inspection and cleaning every six months. This will help to keep your conveyor system running smoothly and prevent any potential problems down the road.

What are some common problems with overhead conveyors?

One of the most common problems is misalignment. This can occur for a variety of reasons, such as incorrect installation or damage to the system. If not addressed, misalignment can cause serious damage to the conveyor belt and other components.

Another common issue is buildup of debris on the conveyor belt. This can cause the belt to slip or even break, so it’s important to keep the belt clean. In some cases, you may need to install a belt scraper to help remove debris.

How can I ensure my overhead conveyor is operating safely?

There are a few key things you can do to ensure your overhead conveyor is operating safely. First, make sure that the conveyor is properly installed and that all safety devices are in place and functioning properly. Second, inspect the conveyor regularly to ensure that it is in good working condition and that there are potential hazards. Finally, make sure that all employees who operate or work near the conveyor are properly trained in its safe use.

Article recap:

Overhead conveyors work by suspending materials from an overhead track using a series of pulleys. The materials are then moved along the track by a chain or belt. This type of conveyor is often used to move heavy equipment or bulky materials, as it can support a lot of weight.

One common issue with conveyors is that they can be noisy inside a facility. This is usually due to the chain or belt that is used to move the materials along the track. If noise is a concern, you may want to look for an overhead conveyor that uses a quieter type of chain or belt. Another common issue is buildup of debris on the conveyor belt.