HP Kaysser

Project overview

CALDAN delivered a high-performance P&F380 Power & Free overhead conveyor system for H.P. Kaysser GmbH in Leutenbach, Germany. The automated conveyor solution is designed to efficiently transport and process a wide variety of industrial metal components while ensuring flexible production flow and high throughput.

Project information:
End User: H.P. Kaysser GmbH + Co. KG
Location: Leutenbach, Germany
Application:
Surface treatment of various industrial metal parts

Parts handling specifications:
Part dimensions (L × W × H): 2,500 × 1,000 × 1,500 mm
Maximum part weight: 350 kg per wagon
Material handled: Various industrial metal components

System performance:
The surface treatment line is engineered for efficient, continuous production with optimized transport and processing times.
Cycle time:
– Overall system: 2 minutes per wagon
Conveyor speeds:
– Pre-treatment zone: 1.5 m/min (variable)
– Power & Free conveyor: 6–8 m/min (variable)
– Transfer transport: 0.5–2 m/min (variable)
Operational capacity:
– Up to 30 wagons per hour
Loading & unloading:
– Manual loading and unloading in stop position
Conveyor type:
– P&F380, Power & Free overhead conveyor
Wagon Design
– 12-wheel wagon, 95 wagons in the system
Total conveyor Length:
– 1850 metres

Solution Benefits:
– Automated and flexible material handling
– High-capacity Power & Free conveyor system
– Optimized production flow for industrial surface treatment
– Variable conveyor speeds for different process stages
– Reliable transport of large and heavy metal components

GERMANY