Robust material handling for the UK construction equipment sector
In the manufacturing of mobile elevating work platforms (MEWPs), the ability to handle oversized, heavy-duty metal components is essential. For NiftyLift Ltd., located in Milton Keynes, United Kingdom, CALDAN implemented a specialized M400 manual overhead conveyor system. This 98-meter installation is designed to manage the extreme weights and dimensions required for world-class access equipment production.
The challenge: Transporting oversized and heavy components
The NiftyLift project presented significant material handling challenges due to the scale of the metal parts involved. To maintain a high-quality powder coating process, the system had to meet several critical requirements:
1. Exceptional load capacity: The conveyor needed to support weights of up to 1,500 kg per wagon, requiring an incredibly robust track and trolley design.
2. Extreme part dimensions: With components reaching up to 7,000 mm in length, the system layout and load bars had to ensure stable transport through every stage of the treatment line.
3. High-temperature resilience: The system operates through powder coating ovens with process temperatures reaching up to 220°C, necessitating heat-resistant components.
4. Manual control for large loads: The process required a manual system that allowed operators to move massive parts safely and precisely through loading, treatment, and unloading stations.
The solution: M400 Manual Overhead Conveyor system UK
To handle these heavy-duty requirements, CALDAN installed the M400 manual overhead conveyor. This system is the ideal choice for heavy-load applications where manual control is preferred over full automation. Key technical features of this UK installation include:
– Heavy-duty 16-wheeled wagons: To distribute the 1,500 kg load effectively and ensure smooth movement, the system utilizes 16-wheeled wagons designed for maximum durability.
– Extended 5,000 mm load bars: Custom-engineered load bars with integrated buffer bars provide the necessary support for transporting 7-meter long work platform components.
– Precision speed control: Through the powder coating booths, the system is designed to facilitate a steady flow (0.5 – 2.5 m/min), ensuring uniform coverage even on the largest metal surfaces.
– Station stability: Loading and unloading are performed manually in stationary positions, allowing for safe and ergonomic handling of high-value components before they enter the treatment process.
Strategic impact on UK manufacturing
The implementation of the Caldan UK conveyor system at NiftyLift has provided a reliable and safe solution for handling some of the largest components in the UK’s access equipment industry. By utilizing the M400 technology, NiftyLift has optimized its finishing process, ensuring that their work platforms meet the highest standards of durability and finish quality.
– Industry: Construction & access equipment (UK)
– Application: Surface treatment of metal parts for work platforms
– System type: M400 manual overhead conveyor
Partner with the UK’s heavy-duty conveyor specialists
CALDAN is an expert in solving the most difficult material handling challenges in the United Kingdom. Our project with NiftyLift showcases our ability to engineer manual systems that handle extreme weights and dimensions with ease. Contact our UK team to discuss how our M400 manual overhead conveyor technology can support your heavy-duty manufacturing needs.
